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投稿时间:2024-08-20 修订日期:2024-08-31
投稿时间:2024-08-20 修订日期:2024-08-31
中文摘要: 目的:针对矿用挖掘机发动机故障数据集较少、诊断准确率低等问题,提出了一种基于一维卷积核、池化核的残差网络与迁移学习策略的故障诊断方法。方法:通过随机森林(Random Forest,RF)分类器对初始数据集进行维度筛选,去除掉重要性低的特征以提高模型的学习效率和分类精度,使用筛选后的10维数据集对一维残差网络(ResNet18_1D)模型进行预训练,并保留训练结果;添加随机噪声扩充数据集,将一维残差网络训练结束参数作为迁移学习(Transfer Learning,TL)初始参数,使用扩充后数据集进行五倍交叉验证训练,保存并输出训练模型;调用训练效果最佳的模型进行测试,并输出分类结果。结果:利用河南某矿山挖掘机发动机故障数据集对上述RFTL-1DNet模型进行诊断实验,实验结果表明,所提出方法的故障诊断性能明显优于其他方法,对矿山挖掘机发动机状态诊断精度超过99% 。结论:该模型对发动机常见故障的高分类准确度可快速诊断出维修计划外的故障。意义:为智慧矿山设备管理提出新方法。
Abstract:Purpose:The article proposes a fault diagnosis method for mining excavator engines, addressing the issues of limited datasets and low diagnostic accuracy. The method is based on a one-dimensional convolutional kernel, pooling kernel residual network, and transfer learning strategy. Method:A Random Forest (RF) classifier is used to perform dimension selection on the initial dataset, removing features with low importance to improve the model's learning efficiency and classification accuracy. The filtered 10-dimensional dataset is then used to pre-train a one-dimensional residual network (ResNet18_1D), and the training results are retained. Random noise is added to expand the dataset, and the parameters from the end of the one-dimensional residual network training are used as the initial parameters for transfer learning (TL). Five-fold cross-validation training is conducted using the expanded dataset, and the trained model parameters are saved and outputted. The best-performing model is called for testing, and the classification results are output. Result:The proposed RFTL-1DNet model was tested on a fault dataset from a mining excavator engine in Henan, and the experimental results show that this method significantly outperforms other methods in terms of fault diagnosis performance with over 99% diagnostic accuracy for mining excavator engine states. Conclusion: The model has a high classification accuracy for common engine faults and can quickly diagnose faults beyond the maintenance plan. Significance: It proposes a new method for intelligent mining equipment management.
keywords: Mining excavator engine, Fault Diagnosis,Deep Learning,Residual network, Transfer learning
文章编号: 中图分类号: 文献标志码:
基金项目:1、项目名称:数据驱动下露天矿穿爆铲运破多工序协同采矿优化研究(国家自然科学基金面上项目),编号:52374135,2024-2027; 2、项目名称:金属露天矿无人驾驶多工序多标协同智能调度方法研究(国家自然科学基金面上项目),编号:52074205,2021-2024; 3、项目名称:陕西省金属矿智能开采理论及技术创新团队,编号:2023-CX-TD-12; 4、项目名称:陕西省智能开采理论与技术创新团队高校青年创新团队;5、项目名称:陕西省矿产资源低碳智能高效开采技术创新引智基地。
| 作者 | 单位 | |
| 顾清华* | 西安建筑科技大学 | qinghuagu@126.com |
| 银璐阳子 | 西安建筑科技大学 | yin_lyz@126.com |
| 王丹 | 西安建筑科技大学 | 1145557631@qq.com |
| 骆家乐 | 西安建筑科技大学 | luo_4135@163.com |
| Author Name | Affiliation | |
| Qinghua Gu | Xi’an University of Architecture and Technology | qinghuagu@126.com |
| Luyangzi Yin | yin_lyz@126.com | |
| 王丹 | 1145557631@qq.com | |
| Jiale Luo | luo_4135@163.com |
引用文本:
顾清华,银璐阳子,王丹,骆家乐.基于RFTL-1DNet的矿用挖掘机发动机故障诊断方法[J].有色金属(矿山部分),2025,77(2):.
Qinghua Gu,Luyangzi Yin,王丹,Jiale Luo.Fault Diagnosis Method for Mining Excavator Engines Based on RFTL-1DNet[J].NONFERROUS METALS(Mining Section),2025,77(2):.
顾清华,银璐阳子,王丹,骆家乐.基于RFTL-1DNet的矿用挖掘机发动机故障诊断方法[J].有色金属(矿山部分),2025,77(2):.
Qinghua Gu,Luyangzi Yin,王丹,Jiale Luo.Fault Diagnosis Method for Mining Excavator Engines Based on RFTL-1DNet[J].NONFERROUS METALS(Mining Section),2025,77(2):.

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